2019年7月28日星期日

How are the strong neodymium disc magnets made?

neodymium disc magnets


As you know, neodymium magnets come in various shapes, square, circular, strip, ring, arc, etc. Among them, circular magnet is the most common one. So, here is a question, how is the strong disc magnet made?

I knew nothing about magnet at first, like you do now. After learning, I know that disc magnet is made from cylindrical raw material. After a series of slicing and processing, the magnet can be manufacture in diameter and thickness required by customer.
magnetization direction of disc magnets

As you might notice, usually disc magnet has strong magnetic force at both ends. But how come?

Actually it is depend on the magnetization direction of the magnet. For most disc magnets, they are magnetized through axle while a few disc magnets are diametrically magnetized. Magnetized through axle, also known as thickness magnetization, results in strong magnetism at both end of the disc magnet. Besides, multi-pole magnetization is available now.

In addition, magnets come in different color, white, for instance. How is it done?
You can check the link below for reference.
http://www.permanentmagnet.com/plating-coating.html

The color is the outcome of electroplated treatment which can be customized based on customer’s requirement. As a coating for neodymium magnet, there are a lot of option, Cu, Cr, Au, black Zn, blue-white Zn and epoxy. Those materials are different in color and time of preservation, also they have their own advantages and drawbacks that you should balance with the needs.

Tags: neodymium disc magnets

2019年7月8日星期一

Neodymium Strong Magnets Used in Brushless Motors 20190708

Brushless motors, especially the model boundary brushless motor, almost 100% use NdFeB strong magnet, mainly because neodymium magnets have the strongest magnetic force. The power of the motor is closely related to the performance of the magnet. Neodymium magnet volume and grade determines the maximum power of the motor.

The magnet in the brushless motor is installed on top of the rotor, which is one of the important parts of the brushless motor. The following image is the brushless motor structure, from which we can see the magnet location.
neodymium brushless motor magnets

NdFeB Magnet shape requirements for brushless motors
Brushless motor Magnet shape mainly has block magnet, arc magnet, ring magnet, bread type magnet.
Advantages of Block Magnets: simple processing; relatively cheap price; a good choice of seeking the low cost.
Advantages of Arc Magnet: The arc ensures that the air gap between the magnet and the silicon steel sheet is always consistent, and seems to outperform the square

Neodymium Magnet in power and efficiency.
Advantages of Bread Magnet: Some professionals said they thought this magnet had a better effect than an arc magnet.
Advantages of Ring Magnet: Easy to install, superior performance, high-end general use of the ring magnets.

We are top neodymium motor magnets manufacturer in China, welcome to send your inquiry if you have demand of above magnets, we will reply you within one working day.
Tags: neodymium magnets, motor magnets